Successful industrial data acquisition (DAQ) projects require more than hardware and software. A clear deployment checklist reduces risk, shortens implementation time, and ensures reliable operation.
1. Define Clear Objectives
Before deployment, identify:
- What data to collect
- Which machines or processes to monitor
- Required accuracy and sampling rate
- Business goals (downtime reduction, energy savings, OEE)
Clear goals guide system design and budgeting.
2. Select the Right Sensors and Interfaces
Confirm:
- Measurement range and accuracy
- Output type (RS485, Modbus, analog, Ethernet)
- Environmental ratings (IP, temperature, vibration)
- Compatibility with DAQ hardware
Proper selection avoids costly rework.
3. Plan Network and System Architecture
- RS485 wiring topology and termination
- Ethernet network layout
- Edge vs cloud processing strategy
- Data storage and retention policy
Good planning ensures scalability and performance.
4. Configure Data Collection and Alarms
- Polling intervals
- Register mapping
- Thresholds and alarm priorities
- Notification methods
Test all configurations before going live.
5. Address Security and Reliability
- User roles and access control
- Secure communication (VPN, HTTPS)
- Backup and disaster recovery
- Documentation and training
A disciplined approach ensures long-term system stability.
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