Industrial Data Acquisition · Gateway · SDK · Host Software(HMI/SCADA) · Web Visualization
ProtoSenseE is an industrial data acquisition platform designed for reliable, real-time data collection, processing, integration, and visualization across industrial environments.
Industrial data acquisition involves collecting data from PLCs, sensors, meters, cameras, and test equipment, processing it through gateways or Host Software(HMI/SCADA), and delivering it to monitoring systems, automation platforms, and web dashboards.
ProtoSenseE enables system integrators, equipment manufacturers, and factories to deploy industrial data acquisition systems quickly, with full support for gateways, Host Software(HMI/SCADA), DLL/SDK integration, automated testing, and web-based visualization.
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Share your devices, protocols, and deployment requirements.
We provide feasible industrial data acquisition solutions, including gateways, Host Software(HMI/SCADA), DLL/SDK integration, and technical support.
If you have any questions or concerns, feel free to email me, You don’t have to go through this alone.
📧 Email Inquiry: abdslmlv@gmail.com
What Is Industrial Data Acquisition?
Industrial data acquisition is the foundation of modern automation, monitoring, and digital transformation. It connects field devices to software systems by:
- Collecting real-time data from industrial equipment
- Normalizing and preprocessing data at the edge or Host Software(HMI/SCADA)
- Securely transmitting data to local or cloud systems
- Visualizing and integrating data into monitoring, testing, and control workflows
ProtoSenseE provides a complete industrial data acquisition solution, from device connectivity to visualization and system integration.
Core Capabilities
Industrial Device Data Acquisition
Collect real-time data from:
- PLCs and controllers
- Industrial sensors (temperature, pressure, vibration, humidity)
- Energy meters and power analyzers
- Industrial cameras and vision systems
- Test instruments and production equipment
Supports both standard industrial protocols and custom device protocols.
Supported Industrial Protocols
- Modbus RTU / Modbus TCP
- OPC UA
- Serial (RS232 / RS485)
- TCP/IP
- Custom proprietary protocols
ProtoSenseE can parse, decode, and normalize heterogeneous industrial data into unified data models.
Gateway & Edge Data Processing
Deploy industrial gateways to perform:
- Protocol conversion
- Data filtering and aggregation
- Edge buffering and caching
- Data normalization and validation
- Local logic and preprocessing
This ensures stable, low-latency, and reliable data acquisition, even in unstable network environments.
Host Software(HMI/SCADA) Development
ProtoSenseE supports custom Host Software(HMI/SCADA) software development for:
- Local monitoring and visualization
- Device configuration and commissioning
- Diagnostics and troubleshooting
- On-site operation and maintenance
- SCADA-style interfaces
Host Software(HMI/SCADA) applications can run independently or integrate with gateways and cloud platforms.
DLL / SDK & System Integration
For OEMs and integrators, ProtoSenseE provides:
- DLLs and SDKs
- RESTful APIs
- Data access libraries
Enabling seamless integration with:
- MES / ERP systems
- Automated test software
- Production line control systems
- Customer-developed applications
Supports common development environments such as C/C++, C#, Python, and others.
MES Integration & Manufacturing Execution Support
ProtoSenseE is designed to integrate seamlessly with Manufacturing Execution Systems (MES), enabling real-time data flow between shop-floor equipment and production management systems.
By bridging industrial devices and MES platforms, ProtoSenseE helps factories achieve transparent production tracking, quality control, and operational optimization.
MES Data Connectivity Capabilities
ProtoSenseE supports bidirectional data exchange with MES systems, including:
- Real-time production data acquisition
(cycle time, machine status, counts, yield, downtime) - Process parameter and recipe data collection
- Quality and inspection data upload
- Equipment status and alarm reporting
- Energy and resource consumption data
- Test results and traceability data
All data can be normalized, timestamped, and structured to meet MES data model requirements.
MES Integration Methods
ProtoSenseE provides multiple integration approaches to adapt to different MES architectures:
- RESTful APIs
Standard HTTP/HTTPS interfaces for MES data ingestion and queries - DLL / SDK Integration
Embedded integration for on-premise MES or custom manufacturing software - Database-Level Integration
Structured data export to MES databases (where applicable) - Message-Based Integration
MQTT or event-driven data push for real-time MES synchronization
Supports common MES integration scenarios without locking customers into a single interface or vendor.
Edge-to-MES Data Processing
ProtoSenseE gateways and Host Software(HMI/SCADA) perform edge-level preprocessing before data reaches the MES:
- Data filtering and aggregation
- State calculation (RUN / IDLE / FAULT)
- Cycle and takt time analysis
- Alarm and exception detection
- Data validation and quality checks
This reduces MES system load and ensures only meaningful, high-quality data is transmitted.
Typical MES Integration Use Cases
- Real-time equipment status feedback to MES
- Production progress and WIP tracking
- Automatic reporting of production counts and yields
- Quality inspection result upload
- Equipment downtime and OEE calculation
- Traceability data collection for batch or serial-based production
- Closed-loop integration with production planning systems
MES-Ready for OEMs and System Integrators
ProtoSenseE is MES-ready by design, making it ideal for:
- MES-driven smart factories
- OEM equipment with built-in MES interfaces
- System integrators delivering turnkey MES projects
- Brownfield factories requiring MES retrofitting
With flexible SDKs, gateways, and Host Software(HMI/SCADA), ProtoSenseE shortens MES integration cycles and reduces project risk.
Automated Testing & Validation Systems
ProtoSenseE is well suited for industrial automation testing scenarios, including:
- Functional testing
- Endurance and aging tests
- Production line testing
- Equipment validation and verification
Data can be acquired, logged, analyzed, and exported for automated test workflows.
Web-Based Visualization & Monitoring
Visualize industrial data through browser-based dashboards:
- Real-time monitoring
- Trend charts and historical data
- Alarm and event management
- Statistical reports
No client installation required. Secure access via standard web browsers.
Industrial Data Acquisition Architecture
Device Layer
PLCs, sensors, meters, cameras, industrial equipment, test instruments
Acquisition Layer
Modbus, OPC UA, serial communication, TCP/IP, custom protocols
Gateway / Host Software(HMI/SCADA) Layer
Edge preprocessing, caching, protocol conversion, DLL/SDK services
Transport Layer
MQTT / HTTP with TLS encryption
Visualization & Integration Layer
Web dashboards, alarms, reports, APIs, automation and test systems
Typical Use Cases
- Factory PLC data acquisition and monitoring
- Energy consumption data acquisition and reporting
- Machine condition monitoring (temperature, vibration, pressure)
- Vision inspection data acquisition and cloud visualization
- Host Software(HMI/SCADA) software for equipment diagnostics
- Automated testing and validation systems
- Remote equipment monitoring and predictive maintenance
Why Choose ProtoSenseE?
- Designed specifically for industrial data acquisition
- Supports gateway, Host Software(HMI/SCADA), and SDK integration
- Flexible for monitoring, automation, and testing systems
- Secure, reliable, and scalable architecture
- Suitable for OEMs, system integrators, and factories
